Browsing by Subject "Mechanical alloying"

Now showing 1 - 11 of 11

Open Access
Effect of milling time on the structure, micro-hardness, and thermal behavior of amorphous/nanocrystalline TiNiCu shape memory alloys developed by mechanical alloying
(Elsevier Ltd, 2014) Alijani F.; Amini, R.; Ghaffari, M.; Alizadeh, M.; Okyay, Ali Kemal
In the present paper, the effect of milling process on the chemical composition, structure, microhardness, and thermal behavior of Ti-41Ni-9Cu compounds developed by mechanical alloying was evaluated. The structural characteristic of the alloyed powders was evaluated by X-ray diffraction (XRD). The chemical composition homogeneity and the powder morphology and size were studied by scanning electron microscopy coupled with electron dispersive X-ray spectroscopy. Moreover, the Vickers micro-indentation hardness of the powders milled for different milling times was determined. Finally, the thermal behavior of the as-milled powders was studied by differential scanning calorimetery. According to the results, at the initial stages of milling (typically 0-12. h), the structure consisted of a Ni solid solution and amorphous phase, and by the milling evolution, nanocrystalline martensite (B19') and austenite (B2) phases were initially formed from the initial materials and then from the amorphous phase. It was found that by the milling development, the composition uniformity is increased, the inter-layer thickness is reduced, and the powders microhardness is initially increased, then reduced, and afterward re-increased. It was also realized that the thermal behavior of the alloyed powders and the structure of heat treated samples is considerably affected by the milling time.
Open Access
Effects of milling and annealing on formation and structural characterization of nanocrystalline intermetallic compounds from Ni-Ti elemental powders
(2012) Ghadimi, M.; Shokuhfar, A.; Rostami H.R.; Ghaffari, M.
Nickel and Titanium elemental powders with a nominal composition Ni-50 at.%Ti were mechanical alloyed in a planetary high-energy ball mill in different milling conditions (5, 10, 20, 40 and 60 h). The investigation revealed that increasing milling time leads to a reduction in crystallite size, and after 60 h of milling, the Ti dissolved in Ni lattice and NiTi (B2) phase was obtained. With milling time, morphology of pre-alloyed powders changed from lamella to globular. Annealing of as-milled powders at 1173 K for 900 s led to formation of nanocrystalline NiTi (B19′), grain growth and release of internal strain. The results indicated that this technique is a powerful and high productive process for preparing NiTi intermetallic compound with nanocrystalline structure and appropriate morphology. © 2012 Elsevier B.V. All rights reserved.
Open Access
Experimental investigations on micro milling of stavax stainless steel
(Elsevier, 2014) Oliaei, Samad Nadimi Bavil; Karpat, Yiğit
Micro mechanical milling of Stavax (modified AISI 420) stainless steel which is commonly used in the plastic injection molding industry due to its high corrosion resistance, machinability and wear resistance is studied in this paper. The goal of this study is to investigate the influence of process input parameters such as cutting speed, depth of cut, feed per tooth, radial immersion percentage, and plunging method on process outputs during circular pocketing operation. Tool wear, machining forces and surface roughness measurements are considered to identify the relationships between process inputs and outputs. It is observed that plunging method has a significant influence on tool wear which in turn affects micro milling forces and surface quality. The positive impact of micro milling with a pre-drilled hole is demonstrated. The relationship between radial immersion and feed per tooth is shown to be important in terms of tool wear and surface roughness.
Open Access
Fabrication of nanostructured medical-grade stainless steel by mechanical alloying and subsequent liquid-phase sintering
(Springer, 2012-05-10) Salahinejad, E.; Hadianfard, M. J.; Ghaffari, Mohammad; Mashhadi, S. B.; Okyay, Ali Kemal
This article focuses on the microstructure of medical-grade P558 (ASTM F2581) stainless steel produced by mechanical alloying and liquid-phase sintering. Rietveld X-ray diffraction and transmission electron microscopy reflect that the mechanically alloyed stainless steel powder is a nanocrystal dispersed amorphous matrix composite.Mn-11.5 wt pct Si eutectic alloy as additive improves densification of the synthesized P558 alloy via liquid-phase sintering mechanism. X-ray mapping shows that after sintering at 1323 K (105°C) for 1 hour, a uniform distribution of dissolved Mn and Si is achieved. Moreover, the development of a nanostructured, fully austenitic stainless steel after sintering at the same temperature is realized by X-ray diffraction and transmission electron microscopy.
Open Access
Formation of B19′, B2, and amorphous phases during mechano-synthesis of nanocrystalline NiTi intermetallics
(Elsevier BV, 2014-02) Amini, R.; Alijani, F.; Ghaffari, M.; Alizadeh, M.; Okyay, Ali Kemal
Ni-50Ti shape memory alloy was synthesized by mechanical alloying of the elemental powders mixture under an argon gas atmosphere. The structural and microstructural properties of the alloyed powders were evaluated by X-ray diffraction (XRD) and scanning electron microscope (SEM), respectively. Moreover, the Vickers microhardness of the powders was estimated at different milling times. According to the results, by milling progression, the amount of the amorphous phase increased considerably and after sufficient milling time (48h), the mechano-crystallization of the amorphous phase into the more stable crystalline phases (i.e. B2 and B19') occurred. It was found that the particles size and microhardness were significantly affected by the formation of the amorphous, B2, and B19' phases. It was also deduced that, by appropriate heating and cooling cycles, the B2 and thermally-induced B19' phases can be created. Furthermore, it was inferred that the formation of undesirable intermetallic phases (particularly NiTi2) during the heating cycle was considerably reduced by milling time evolution. © 2013 Elsevier B.V.
Open Access
Investigation on the formation of Cu-Fe nano crystalline super-saturated solid solution developed by mechanical alloying
(2013) Mojtahedi, M.; Goodarzi, M.; Aboutalebi, M.R.; Ghaffari, M.; Soleimanian V.
In this study, the formation of super saturated solid solution in the binary Cu-Fe system was investigated. Three powder blends with 30, 50 and 70 wt.% of Fe were milled for different times to 96 h. The variations of lattice parameter and inter-planar spacing were calculated and analyzed using X-ray diffraction analysis (XDA). The anisotropy of lattice deformation in the FCC phase was studied and the obtained results were compared to milled pure Cu powder. Furthermore, crystallite size was calculated using Scherer formula in comparison with Rietveld full profile refinement method. Considering the previous studies about the formation of non-equilibrium FCC and BCC phases, the phase evolution has been discussed and the proportion of each phase was calculated using Rietveld refinement method. Supplementary studies on the evolution of microstructure and formation of solid solution were carried out using high resolution transmission electron microscopy (HRTEM). Finally, high angle annular dark field (HAADF) imaging was utilized to find out the level of homogeneity in the resulting phases. While true alloying takes place in each phase, the final structure consists of both FCC and BCC nano-crystallites. © 2012 Elsevier B.V. All rights reserved.
Open Access
Microstructural characterization of medical-grade stainless steel powders prepared by mechanical alloying and subsequent annealing
(Elsevier, 2013) Salahinejad, E.; Hadianfard, M. J.; Ghaffari, M.; Amini, R.; Mashhadi, S. B.; Okyay, Ali Kemal
The harmful effect of nickel ions released from conventional stainless steel implants has provided a high level of motivation for the further development of nickel-free stainless steels. In this paper, the microstructure of medical-grade nickel-free stainless steel powders, with the chemical composition of ASTM F2581, is studied during mechanical alloying and subsequent annealing. Rietveld X-ray diffraction and transmission electron microscopy evaluations reflect nanocrystallization, austenitization and amorphization of the powders due to mechanical activation. It is also realized that annealing of the as-milled powder can develop a single austenitic structure with nanometric crystallite sizes, implying a considerable inherent resistance to grain growth. This study demonstrates the merit of mechanical alloying and subsequent annealing in the development of nanostructured medical-grade stainless steels.
Open Access
Phase transformation during mechano-synthesis of nanocrystalline/amorphous Fe–32Mn–6Si alloys
(Elsevier, 2013) Amini, R.; Shamsipoor, A.; Ghaffari, M.; Alizadeh, M.; Okyay, Ali Kemal
Mechano-synthesis of Fe-32Mn-6Si alloy by mechanical alloying of the elemental powder mixtures was evaluated by running the ball milling process under an inert argon gas atmosphere. In order to characterize the as-milled powders, powder sampling was performed at predetermined intervals from 0.5 to 192 h. X-ray florescence analyzer, X-ray diffraction, scanning electron microscope, and high resolution transmission electron microscope were utilized to investigate the chemical composition, structural evolution, morphological changes, and microstructure of the as-milled powders, respectively. According to the results, the nanocrystalline Fe-Mn-Si alloys were completely synthesized after 48 h of milling. Moreover, the formation of a considerable amount of amorphous phase during the milling process was indicated by quantitative X-ray diffraction analysis as well as high resolution transmission electron microscopy image and its selected area diffraction pattern. It was found that the α-to-γ and subsequently the amorphous-to-crystalline (especially martensite) phase transformation occurred by milling development.
Open Access
Quantitative phase evolution during mechano-synthesis of Ti-Ni-Cu shape memory alloys
(Elsevier, 2012-05-29) Amini, R.; Alijani, F.; Ghaffari, M.; Alizadeh, M.; Okyay, Ali Kemal
Ti-41Ni-9Cu shape memory alloy was synthesized by mechanical alloying of pure elemental Ti, Ni, and Cu powders using high-energy ball milling. The qualitative and quantitative phase analyses of the as-milled powders were done by X-ray diffraction (XRD) using Rietveld refinement and the alloys microstructure was studied by scanning electron microscopy (SEM) and high resolution transmission electron microscopy (HRTEM). Concerning the results, by milling evolution, the dissolution of the primary materials occurred at different rates and a considerable amount of the amorphous phase as well as B19′-martensite and B2-austenite was created. The formation of Ni solid solution was also evidenced prior to its dissolution. It was found that at sufficient milling time, the mechano-crystallization of the amorphous phase occurred and at the end of milling, the B19′-martensite is the dominant phase of the structure.
Open Access
Structural and phase evolution in mechanically alloyed calcium copper titanate dielectrics
(2013) Alizadeh, M.; Ardakani H.A.; Amini, R.; Ghazanfari, M.R.; Ghaffari, M.
Nanocrystalline calcium-copper-titanate (CCTO) dielectric powders were prepared by mechanical alloying. Phase transformations and structural evolution of the mechanically activated powders were investigated through the Rietveld refinement of the X-ray diffraction results. The crystallite size, lattice strain, and weight fraction of individual phases were estimated based on crystal structure refinement. Furthermore, the microstructural properties and thermal behavior of the milled powders were investigated by Transmission Electron Microscopy (TEM) and Differential Thermal Analysis (DTA), respectively. It was found that CCTO nanocrystals can be successfully synthesized after the amorphization of the initial crystalline materials. Semi-spherical nano-size particles were developed after sufficient milling time. Formation of an amorphous phase during the milling cycle was confirmed by the presence of the glass transition and crystallization peaks in the thermal analysis profiles. © 2012 Elsevier Ltd and Techna Group S.r.l.
Open Access
Structural, microstructural and thermal properties of lead-free bismuth-sodium-barium-titanate piezoceramics synthesized by mechanical alloying
(2013) Amini, R.; Ghazanfari, M.R.; Alizadeh, M.; Ardakani H.A.; Ghaffari, M.
Bismuth-sodium-barium-titanate piezoceramics with a composition of (Bi 0.5Na0.5)0.94Ba0.06TiO3 (BNBT) were prepared by mechanical alloying (MA). Structural analysis and phase identification were performed by X-ray diffraction (XRD). Microstructural studies and chemical composition homogeneity were performed by scanning electron microscope (SEM) coupled with energy dispersive X-ray analysis (EDX). Furthermore, thermal properties of the as-milled powders were evaluated by thermogravimetry/differential thermal analysis (TG/DTA). During the initial milling, the constituents were transformed to the perovskite, pyrochlore, and BNT phases; in addition, partial amorphization of the structure appeared during the milling cycle. As MA progressed, transformation of pyrochlore-to-perovskite and crystallization of the amorphous phase occurred and also, the BNBT phase was significantly developed. It was found that the MA process has the ability to synthesize the BNBT powders with a submicron particle size, regular morphology, and uniform elemental distribution. © 2012 Elsevier Ltd.