Automated robotic assembly line design with unavailability periods and tool changes

dc.citation.epage526en_US
dc.citation.issueNumber4en_US
dc.citation.spage499en_US
dc.citation.volumeNumber10en_US
dc.contributor.authorGultekin, H.en_US
dc.contributor.authorTula, A.en_US
dc.contributor.authorAkturk, M. S.en_US
dc.date.accessioned2019-02-21T12:56:07Z
dc.date.available2019-02-21T12:56:07Z
dc.date.issued2016en_US
dc.departmentDepartment of Industrial Engineeringen_US
dc.description.abstractWe focus on an assembly line design problem of a fully automated robotic spot-welding line. Different from existing studies, we take the prescheduled unavailability periods, such as lunch and tea breaks, into account in order to reflect a more realistic production environment. This problem includes allocating operations to the stations and satisfying the demand and cycle time within a desired interval for each model to be produced. We also ensure that assignability, precedence, and tool life constraints are met. Furthermore, the existing studies in the literature overlook the limited lives of the tools that are used for production. Tool replacement decisions not only affect the tooling cost, but also the production rate. Therefore, we determine the number of stations and allocate the operations into the stations in such a way that tool change periods coincide with the unavailability periods to eliminate tool change related line stoppages in a mixed model robotic assembly line. We provide a mathematical formulation, propose a two-stage local search algorithm and test the performances of these methods using different problem instances with varying parameters. [Received: 12 November 2012; Revised: 8 February 2016; Accepted: 18 February 2016]en_US
dc.identifier.doi10.1504/EJIE.2016.078142en_US
dc.identifier.eissn1751-5262
dc.identifier.issn1751-5254
dc.identifier.urihttp://hdl.handle.net/11693/49642
dc.language.isoEnglishen_US
dc.publisherInderscience Publishersen_US
dc.relation.isversionofhttps:doi.org/10.1504/EJIE.2016.078142en_US
dc.source.titleEuropean Journal of Industrial Engineeringen_US
dc.subjectRobotic assembly lineen_US
dc.subjectLine balancingen_US
dc.subjectAutomobile industryen_US
dc.subjectMathematical programmingen_US
dc.subjectLocal search algorithmen_US
dc.titleAutomated robotic assembly line design with unavailability periods and tool changesen_US
dc.typeArticleen_US

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