Browsing by Subject "Preventive maintenance"

Now showing 1 - 3 of 3

Open Access
Machining conditions-based preventive maintenance
(Taylor & Francis, 2007) Akturk, M. S.; Gurel, S.
In this study we propose an operating conditions-based preventive maintenance (PM) approach for computer numerical control (CNC) turning machines. A CNC machine wears according to how much it is used and the conditions under which it is used. Higher power or production rates result in more wear and higher failure rates. This relationship between the operating conditions and maintenance requirements is usually overlooked in the literature. On CNC turning machines we can control the machining conditions such as cutting speed and feed rate, which in turn affect the PM requirements of the CNC machine. We provide a new model to link the PM decisions to the machining conditions selection decisions, so that these two decision-making problems can be solved together by considering their impact on each other. We establish that our proposed geometric programming model captures the related cost terms along with the technological restrictions of CNC machines. The proposed preventive maintenance index function can be used to provide an intelligent CNC machine degradation assessment.
Open Access
A maintanence policy for a system with multi-state components: an approximate solution
(Elsevier, 2002) Gürler, Ü.; Kaya, A.
For maintenance and quality assessment purposes, various performance levels for both systems and components are identified, usually as a function of the deterioration. In this study, we consider a multicomponent system where the lifetime of each component is described by several stages, (0,…,S), which are further classified as good, doubtful, preventive maintenance due (PM due) and down. A control policy is suggested where the system is replaced when a component enters a PM due or a down state and the number of components in the doubtful states (K,…,S−2) is at least N. All maintenance activities are assumed to take negligible time. The exact description of the underlying stochastic model under the policy is very complicated. We therefore propose some approximations, which allow an explicit expression for the long run average cost function, which is minimized w.r.t. (K,N) by numerical methods. Sensitivity of the model to system parameters and the performance of the approximation are investigated through several examples.
Open Access
Scheduling preventive maintenance on a single CNC machine
(Taylor & Francis, 2008) Gurel, S.; Akturk, M. S.
In this study we attempt to deal with process planning, scheduling and preventive maintenance (PM) decisions, simultaneously. The objective is to minimize the total completion time of a set of jobs on a CNC machine. During the process planning, we decide on the processing times of the jobs which are controllable (i.e. they can be easily changed) on CNC machines. Using shorter processing times (higher production rates) would result in greater deterioration of the machine, and we would need to plan more frequent PM visits to the machine, during which it would not be available. Therefore, the selected processing times determine not only the completion times but also the PM visit times. We first provide optimality properties for the joint problem. We propose a new heuristic search algorithm to determine simultaneously the processing times of the jobs, their sequence and the PM schedule.