Browsing by Subject "Machining parameters"
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Item Open Access An integrated process planning approach for CNC machine tools(Springer-Verlag, 1996) Aktürk, M. S.; Avcı, S.In view of the high investment and tooling cost of a CNC machining centre, the cutting and idle times should be optimised by considering the tool consumption and the non-machining time cost components. In this paper, we propose a detailed mathematical model for the operation of a CNC machine tool which includes the system characterisation, the cutting conditions and tool life relationship, and related constraints. This new module will be a part of an overall computer-aided process planning system to improve the system effectiveness and to provide consistent process plans. A hierarchical approach is presented for finding tool-operation assignments, machining conditions, appropriate tool magazine organisation and an operations sequence which results in the minimum production cost. © 1996 Springer-Verlag London Limited.Item Open Access Tool allocation and machining conditions optimization for CNC machines(Elsevier, 1996) Aktürk, M. S.; Avcı, S.In the literature, there exist many variations of machining economics problem in terms of modelling approaches and solution methodologies. However most of the existing studies focus on the single machining operation which is seldom in practice. On the other hand, tool management approaches at the system level fail to relate the tooling issues to the machining conditions, and ignore the tool availability and tool wear restrictions. A new solution methodology is developed to determine the optimum machining conditions and tool allocation simultaneously to minimize the production cost of a multiple operation case where there can be alternative tools for each operation. As a result, we can both improve the solution by exploiting the interaction between these two decisions, and also prevent any infeasibility that might occur for the tool allocation problem due to tool contention among the operations for a limited number of tool types by considering the tool availability and tool life limitations.Item Open Access Two-machine flowshop scheduling with flexible operations and controllable processing times(2013) Uruk, Z.; Gultekin H.; Akturk, M. S.We consider a two-machine flowshop scheduling problem with identical jobs. Each of these jobs has three operations, where the first operation must be performed on the first machine, the second operation must be performed on the second machine, and the third operation (named as flexible operation) can be performed on either machine but cannot be preempted. Highly flexible CNC machines are capable of performing different operations. Furthermore, the processing times on these machines can be changed easily in albeit of higher manufacturing cost by adjusting the machining parameters like the speed and/or feed rate of the machine. The overall problem is to determine the assignment of the flexible operations to the machines and processing times for each operation to minimize the total manufacturing cost and makespan simultaneously. For such a bicriteria problem, there is no unique optimum but a set of nondominated solutions. Using ε-constraint approach, the problem could be transformed to be minimizing total manufacturing cost for a given upper limit on the makespan. The resulting single criterion problem can be reformulated as a mixed integer nonlinear problem with a set of linear constraints. We use this formulation to optimally solve small instances of the problem while a heuristic procedure is constructed to solve larger instances in a reasonable time.