Browsing by Subject "Deflection (structures)"

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Open Access
Influence of tool wear on machining forces and tool deflections during micro milling
(Springer, 2016) Oliaei, S. N. B.; Karpat, Y.
Tool wear on the cutting edges of micro end mills is an important issue affecting process outputs such as tool deflections and surface roughness, especially when difficult-to-cut materials such as titanium alloys, stainless steel, etc. are machined at micro scale. An understanding of the interactions between tool wear, machining forces, tool deflections, and surface roughness is important in order to maintain component quality requirements. However, in literature, the number of studies concerning tool wear in micro end mills is limited. The goal of the paper is to better understand tool wear patterns (flank wear, edge rounding) of micro end mills and their relationship to machining parameters. In this study, first, the influence of tool wear on micro milling forces and surface roughness parameters is analyzed and favorable micro milling process parameters are identified. It is shown that, when machining with worn end mills, forces are affected by the tool wear patterns. Then, the influence of increased milling forces due to tool wear on tool deflections and tool breakage is studied using both experimental techniques and finite element analysis. The finite element model-based tool deflection and tool breakage predictions are validated through experiments. The results of this study can be used in process parameter selection in pocket micro milling operations and tool condition monitoring systems.
Open Access
Two types of single-beam deflection and asymmetric transmission in photonic structures without interface corrugations
(Optical Society of America, 2016) Serebryannikov, A. E.; Colak, E.; Magath, T.; Özbay, Ekmel
We study single-beam deflection and asymmetry in transmission, two aspects of the same phenomenon that appear in the topologically simple, nonsymmetric, photonic crystal (PhC)-based structures without corrugations at the interfaces. Strong diffractions enabling efficient blazing, i.e., redistribution of the incident wave energy in favor of the desired higher diffraction order(s), can be achieved owing to the defect-like layer(s) embedded in a regular slab of PhC. The main features, together with the peculiarities of the two basic transmission types and relevant coupling and deflection scenarios, are discussed, for one of which a part of the PhC works in the evanescent-wave regime. Performances are suggested, in which efficient single-beam deflection and asymmetry in transmission can be obtained even when the irregular layer is deeply embedded. More than 97% of the incident wave energy can be converted into a single deflected beam that is associated with the first negative diffraction order, even though the entire structure is nonsymmetric and the diffractive element is located at some distance from the incidence interface.